| Step | | Procedure & Parts & Tools |
| 1 |
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REMOVE THE 3 SCREWS HOLDING THE POWER BOARD.
| Wrench-Allen metric 6.0mm |
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| 2 |
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PULL THE POWER BOARD DOWN TO EXPOSE THE WIRING.
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| 3 |
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LOCATE THE RED AND WHITE STRIPED HALL SENSOR WIRE ON THE POWER BOARD. PULL THE CONNECTOR TO DISCONNECT IT.
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| 4 |
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EMPTY THE TANK. LOCATE THE MACHINE TOOL THAT WAS ATTACHED TO THE KEY RING OF YOUR MACHINE. THIS TOOL WILL BE USED TO OPEN THE MACHINE. IF YOU DO NOT HAVE THIS TOOL, YOU CAN USE A LONG FLAT TIP SCREWDRIVER.
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| 5 |
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LOCATE THE LABEL ON THE LEFT SIDE OF MACHINE (STANDING IN OPERATOR POSITION). FOLLOW THE DIRECTIONS ON THE LABEL TO OPEN THE MACHINE.
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| 6 |
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FOLLOWING THE DIRECTIONS ON THE LABEL, INSERT THE MACHINE TOOL INTO THE MACHINE. LIFT UP ON TANK TO OPEN MACHINE.
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| 7 |
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DISCONNECT THE BATTERY CABLES AND REMOVE THE BATTERIES.
| Wrench-metric 10mm |
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| 8 |
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LOCATE THE HALL SENSOR BRACKET. NOTE: YOU WILL HAVE TO REPLACE THE BRACKET AS HALL SENSOR IS NOT AVAILABLE SEPARATELY. THIS IS A MATCHED ASSEMBLY.
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| 9 |
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SQUEEZE THE E CLIP TOGETHER WITH PLIERS TO REMOVE IT.
| Pliers-needle nose |
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| 10 |
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THIS IS THE E CLIP REMOVED.
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| 11 |
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PRY THE ACTUATOR PIN OUT.
| Screwdriver-flat tip |
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| Pliers-needle nose |
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| 12 |
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THIS IS THE ACTUATOR PIN REMOVED.
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| 13 |
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REMOVE THE 2 SCREWS FROM END OF BRACKET.
| Wrench-Allen metric 6.0mm |
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| 14 |
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REMOVE THE WIRE TIES TO REMOVE THE WIRING FOR THE BRUSH ACTUATOR.
| Wire cutters |
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| 15 |
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LOCATE THE BLACK BRUSH MOTOR WIRING ON THE POWER BOARD. PULL THE CONNECTOR TO REMOVE IT FROM THE BOARD. PULL THIS WIRING THRU THE HOLE ON THE HALL SENSOR BRACKET.
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| 16 |
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LIFT THE BRACKET OUT OF THE MACHINE.
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| 17 |
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DISCONNECT THE BRUSH ACTUATOR PLUG FROM THE POWER BOARD. NOTE: THE POWER BOARD IS LABELED. PULL THE BRUSH ACTUATOR FROM THE MACHINE.
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| 18 |
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REMOVE THE E-CLIP FROM SQUEEGEE ACTUATOR. NOTE: PIN AND BRACKET MAY FALL OUT.
| Pliers-needle nose |
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| 19 |
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NOTE: FOR ILLUSTRATION PURPOSES ONLY, I HAVE ATTACHED THE SQUEEGEE ACTUATOR TO THE REMOVED BRUSH DECK. YOU CAN BETTER SEE HOW THE PIN AND E-CLIP ARE ATTACHED TO MACHINE.
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| 20 |
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REMOVE THE E-CLIP, PIN AND BRACKET FROM THE SQUEEGEE ACTUATOR TO FREE THE ACTUATOR FROM THE SQUEEGEE LINKAGE. NOTE: FOR ILLUSTRATION PURPOSES ONLY, THE E-CLIP, PIN AND BRACKET ARE SHOWN ON THE SQUEEGEE ACTUATOR AFTER IT HAS BEEN SEPARATED FROM THE SQUEEGEE LINKAGE.
| Pliers-needle nose |
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| 21 |
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DISCONNECT THE SQUEEGEE ACTUATOR PLUG FROM THE POWER BOARD. PULL THE SQUEEGEE ACTUATOR FROM THE MACHINE.
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| 22 |
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REMOVE THE 2 BOLTS FROM THE SQUEEGEE LINKAGE BRACKET. NOTE: IT IS RECOMMENDED TO USE A 19MM SOCKET RATCHET BUT A CRESCENT WRENCH WILL WORK ALSO.
| Ratchet-Socket metric 19mm |
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| 23 |
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REMOVE THE CABLE BOLTS TO REMOVE THE SQUEEGEE LINKAGE BRACKET. NOTE: THE CABLE BOLTS HOLD THE BLACK PLASTIC BRACKET TO THE FRAME. THIS IS EXPLAINED IN THE NEXT STEP.
| Wrench-metric 13mm |
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| Wrench-Allen metric 6.0mm |
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| 24 |
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NOTE: THE SQUEEGEE LINKAGE BRACKET IS HELD TO THE FRAME WITH A PLASTIC BRACKET. THE SQUEEGEE LINKAGE BRACKET SITS IN THE SLOTS ON THE PLASTIC BRACKET. THE PLASTIC BRACKET THEN SITS IN FRAME. REMOVE THE PLASTIC BRACKET FROM THE FRAME AND THE SQUEEGEE LINKAGE BRACKET CAN BE SLID OUT OF MACHINE.
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| 25 |
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LOCATE THE NUT ON THE FRONT OF THE SQUEEGEE LINKAGE. HOLD BOLT WITH AN ALLEN WRENCH, TURN THE KNOB ON THE BACK OF THE SQUEEGEE LINKAGE TO LOOSEN IT.
| Wrench-Allen metric 5.0mm |
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| 26 |
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JACK EACH SIDE OF THE MACHINE UP AND PLACE A COUPLE OF BOARDS (2 X 4S) UNDER EACH WHEEL. NOTE: YOU WILL NEED TO DO THIS TO SLIDE THE SQUEEGEE LINKAGE FROM MACHINE. GRAB THE SQUEEGEE LINKAGE FROM THE BACK UNDERNEATH OF THE MACHINE, BELOW THE STEPBOARD. TURN THE LINKAGE SIDE TO SIDE TO MANUEVER THE SQUEEGEE LINKAGE FROM THE MACHINE.
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| 27 |
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REVERSE STEPS 1 THRU 25 TO REPLACE THE SQUEEGEE LINKAGE AND TO REASSEMBLE THE MACHINE.
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